Foundry

Turning Concepts into Reality

950×700×650 mm
Maximum Mould Size

17.000
Ton per Year

300+ Moulds
 per hour

0.1 – 25 kg
Casting range

Foundry

Our foundry masters the challenge of thin-walled grey cast iron – delivering strength, precision, and efficiency where others cannot.

The cast iron production process begins with our furnaces. Powered with electricity, oxygen, and natural gas, fired up to 1,500°C to melt our raw materials down into a perfectly balanced mix for cast iron.

We have 4 oxygen/natural gas rotary furnaces, each with a melting capacity of 20 tonnes/2.5 hours. 1 induction holding furnace with a capacity of 7 tonnes. 1 Disamatic 270A – with a maximum of 350 moulds/h, suitable for moulds up to 950 × 700 × 650 mm. We use 0.16 mm-diameter green sand for our moulds. Our Disamatic moulding line has its own pouring machine and individual laser-controlled stopper rod system.

Toolings

All toolings and jigs created by Dovre are engineered by our highly experienced specialists combined with your input.

With digital technology and 3D design programs, your ideas take shape in a digital model. Afterwards, our milling machines create your aluminium tooling with ultimate precision.

Grey Cast Iron Applications

Across all grades, grey cast iron offers a unique advantage: vibration damping. This makes it indispensable in applications where stability, reduced noise, and long service life are key.

EN-GJL-150 – Low Strength Grey Cast Iron

Characteristics: Excellent vibration damping, good machinability, cost-effective.

Typical applications:
Machine tool bases and frames (noise and vibration reduction)
Pump housings and covers (static applications)
Counterweights (machinery, elevators)
Manhole covers and gratings (durable and economical)

EN-GJL-200 – Medium Strength Grey Cast Iron

Characteristics: Balanced strength and machinability, reliable under moderate loads.

Typical applications:
Engine blocks and cylinder heads (thermal conductivity, stability)
Brake drums and discs (resistance to thermal/mechanical stress)
Transmission housings (gearboxes, powertrain components)
Pipe fittings and valves (durability at low cost)

EN-GJL-250 – High Strength Grey Cast Iron

Characteristics: High strength, wear resistance, suitable for demanding applications.

Typical applications:
Heavy-duty engine parts (high mechanical load resistance)
Press bodies and frames (stiffness and rigidity)
Hydraulic and pneumatic cylinders (withstands internal pressure)

Dovre Foundry - The Foundry
Dovre Foundry

Your partner in precision cast iron

Equipment & Production

Disamatic 270A Moulding Line

High-performance moulding with up to 300 moulds per hour.

Handles mould sizes up to 950 × 700 × 650 mm Uses fine 0.16 mm green sand for consistent quality Equipped with integrated pouring and laser-controlled stopper rod for precision

Melting Capacity

Reliable, large-scale melting operations to keep production flowing. 4 rotary furnaces (oxygen/natural gas) – 20 tonnes every 2.5 hours 1 induction holding furnace – 7 tonnes capacity

Sustainable Innovation

We are committed to the future of foundry work. In 2027/2028, our furnaces will be upgraded to new induction ovens — boosting efficiency while reducing drastically our environmental footprint.

Flexible Series Production

From small runs to large-scale series, we adapt to your needs. Every casting is produced with the same focus on precision, reliability, and customer requirements.

Quality standards

Our experienced team combines deep knowledge of cast iron with hands-on expertise. We involve customers in the engineering process, ensuring every decision leads to stronger, more reliable products.

Each casting is thoroughly tested for:

  • Dimensional accuracy
  • Metal quality
  • Strength and durability
  • Hardness and surface smoothness

If it does not meet our standards, it does not leave our factory.

Surface Excellence

Iron that looks as good as it performs. We deliver castings with precise geometry and uniform, visible-grade surfaces. For components that don’t just function but also represent your product to the outside world.

Quality Control

We use 3D scanning to compare castings against the original CAD models and technical drawings, guaranteeing precision down to the smallest detail.

Measurement Reports

On request, we provide detailed inspection reports for full transparency and traceability.

Reverse Engineering

Using advanced scanning, we reproduce old castings as precise 3D models for repair, reproduction, or optimization.

Tensile Strength Testing

We perform tensile strength tests to confirm material performance and reliability, ensuring every casting can withstand its intended use.